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Full Production Lifecycle Solutions

Front-end through back-end applications
Scroll horizontally within the table below to reveal more information.

Application

Measuring Challenge

Solution

Front End

Wafer Manufacture

A/N Mark width, position, dot diameter, depth

Ingot Diameter

Automated Optical Inspection (AOI)

  • Measure A/N mark width, position, dot diameter, and depth
  • Measure high speed with Stream option
  • Sub-micron accuracy

Laser Scan Micrometer

  • Measure the ingot diameter
  • Non-contact (no scratches, no abrasions)
  • Micron level accuracy

Flattening

Wafer thickness, back surface roughness, groove width, depth, pitch, roughness, scratches and other wafer surface defects

Automated Optical Inspection (AOI)

  • Inspect the wafer for scratches and other defects
  • AI Inspect uses machine learning to learn what a defect is

Digital Measuring Gage

  • Measure the wafer thickness
  • Extremely light force (0.01N)
  • Submicron accuracy

Linear Encoder

  • Incorporated into CVD machine
  • Nanometer resolution 8,000 mm/s response speed

Surface Roughness Measuring System

  • Measure the wafer roughness
  • Micron level accuracy
  • High speed, 80 mm/s

Etching

CVD Equipment Parts: flatness, form analysis, roughness

Automated Optical Inspection (AOI)

  • Measure the CVD plate hole locations and diameters
  • Stream can measure the holes very quickly
  • AI Inspect or DDPak can check for debris in the holes

Linear Encoder

  • Incorporated into CVD machine
  • Nanometer resolution 8,000 mm/s response speed

VIA Cuts

Hole diameter and position

Automated Optical Inspection (AOI)

  • Measure the hold diameters and depth
  • Optional NIR to see through the substrate

QV Apex with Stream

  • Inspect VIA hole diameters
  • Detect defects in VIA holes

Metallization

Etching: electrostatic chuck, silicone ring flatness, cross section, roughness, showerhead nozzle diameter, roundness, position

Sputtering

Automated Optical Inspection (AOI)

  • Measure the CVD plate hole locations and diameters, and measure sputtering targets
  • AI Inspect or DDPak can check for debris in the holes
  • AI Inspect can measure the CVD plate surface for scratches

Coordinate Measuring Machine (CMM)

  • Measure CVD, electrostatic chuck, and silicone ring for flatness
  • World’s most accurate CMM

Contour Measuring System

  • Measure CVD, electrostatic chuck, and silicone ring for surface roughness
  • Micron level accuracy
  • High speed, 80 mm/s

Die Sorting

Probe card, IC test socket

Wafer probe, Probe needle

Automated Optical Inspection (AOI)

  • Measure the probe card hole diameters and positions
  • Measure high speed with Stream option
  • Micron level accuracy

Microscope

  • Measure the probe needle
  • High resolution
  • High quality, high NA optic

Profile Projector

  • Measure the probe needle
  • Easy to use
  • Low cost of ownership
Back End

Dicing

Cross-section observation, chip thickness, post-dicing back surface burr height

Automated Optical Inspection (AOI)

  • Measure the burr after dicing
  • Sub-micron accuracy
  • WLI generates a point cloud of tens of thousands of points

Microscope

  • Measure the cross section of the diced IC
  • High resolution
  • High quality, high NA optic

Ultra High Accuracy Linear Gage Probe

  • Measure the IC thickness 0.1 micron accuracy

Bonding

Lead frame width, pitch, height, twisting

Wire loop height

Automated Optical Inspection (AOI)

  • Measure lead frame width, pitch, height, twist
  • Micron level accuracy
  • Measure wire loop height
  • Sub-micron accuracy
  • WLI generates a point cloud of tens of thousands of points

Microscope

  • Measure lead frame width, pitch, height, twist
  • High resolution
  • High quality, high NA optics

Packaging

Lead width, pitch, height variation, gap

Solder ball height, diameter, pitch, coplanarity

QV Hyper with WLI

  • Measure the hold diameters and depth
  • Optional NIR to see through the substrate

Automated Optical Inspection (AOI)

  • Measure lead with, pitch, and height
  • Micron level accuracy
  • Measure solder ball height, diameter, pitch, coplanarity
  • Micron level accuracy
  • CPS measures Z points using a chromatic position sensor

Microscope

  • Measure the test socket pin height
  • High resolution High quality, high NA optics

Laser Scan Micrometer

  • Measure lead width, pitch, gap
  • Non-contact (no scratches, no abrasions)
  • Micron level accuracy

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